Case studies

Case studies

Six projects where manufacturers and a supplier used DBR77 Digital Twin: a new production line, a plant expansion, a layout change, warehouse picking, an automation concept and a virtual showroom. The numbers come from the published case studies.

Projects

Six published projects

Each case study describes the plant, the task, the work done and the results.

Production line with machines, operators and buffers modeled in DBR77 Digital Twin

Car lamp manufacturer, southern Poland

Production line design: 6% more output per day

+6%

daily output compared with a linear layout

3

layout variants compared

Top view of a plant layout with departments, machines and racks in DBR77 Digital Twin

Car lamp manufacturer, southern Poland

Plant expansion: moving machines without stopping production

A plan that keeps production at the required level during the expansion.

Plant layout with colored areas, machines and operators in DBR77 Digital Twin Layout Mode

Wooden furniture manufacturer

Layout optimization: 14% lower department costs

14%

lower department costs

PLN 300,000

less working capital

Production area with bins, machines, robots and forklifts in DBR77 Digital Twin

Ventilation and cooling equipment manufacturer, Mazovia, Poland

Material retrieval from the warehouse: up to 60% less time

up to 60%

less picking time

1,000 s, 550 s, 200 s

simulated time: no optimization, island algorithm, sorting algorithm

Robot cells, a gantry and operators in an automated area modeled in DBR77 Digital Twin

Plastic injection molding for household appliances, central Poland

Automation concept: an autonomous cart at the bottleneck

over 100%

higher efficiency at the bottleneck

90 s + 98 s

work and waiting at the first operator

Industrial robots presented in a DBR77 virtual showroom

Industrial automation and robotics

Virtual showroom for Fanuc

Customers reach product information faster, and the showroom attracts more potential buyers.